Jacketed Reactor Vessel / Jacketed Reactor

Jacketed Reactor Vessel / Jacketed Reactor

A jacket is provided on the Outside of the shell for Heating the reactor by passing steam or thermic Oil. or Cooling the reactor by passing cooling media. Stiffener Rings are provided on shell in between the shell and jacket to give uniform circulation of the heating or cooling media and to intensify the vessel.


Jacekted Reaction Vessel Description :

A jacket is provided on the Outside of the shell for Heating the reactor by passing steam or thermic Oil. or Cooling the reactor by passing cooling media. Stiffener Rings are provided on shell in between the shell and jacket to give uniform circulation of the heating or cooling media and to intensify the vessel.

A jacketed reactor is a versatile equipment found in several settings, such as chemical manufacturing, pharmaceuticals, food processing, and materials science. Its main purpose is to keep the right temperature for chemical reactions that happen inside it. The outer fabric of the reactor vessel allows heat or cold fluids to pass through it, thus maintaining desired reaction conditions, making it indispensable for procedures requiring accurate thermal control. Typically, a jacketed reactor has an inner vessel where the actual reaction occurs and an outer jacket that surrounds this inner vessel. There is a channel between the inner vessel and the jacket through which thermal fluid flows; this fluid can either be hot or cold depending on what is needed by the process being carried out. With such an arrangement of equipment parts, good heat transfer can occur so that temperature within the unit can be controlled uniformly throughout.

Materials used in constructing these reactors are often chosen based on their ability to conduct heat and resist corrosion. Therefore, stainless steel is commonly used. The uniformity in temperature maintenance during all stages involved in reactions occurring inside it makes one of many benefits offered by jackets around reactors. This becomes especially significant when dealing with reactions sensitive to temperature changes since even slight variations may affect the rate of occurrence, conversion, yield, and quality of products formed. Another advantage associated with a design featuring double walls for insulation purposes lies in quick adjustment capabilities for different process conditions; thus, they can respond fast enough whenever alterations are made to them.

It should be noted that this flexibility becomes essential during exothermic or endothermic processes, which need tight control over generated heat quantity due to its absorption rate by surroundings. Various characteristics may be incorporated into Jacketed Reactors to enhance their functionality and versatility while carrying out diverse tasks. Stirrers or agitators could be included to obtain homogenous mixing among reactants, thereby enhancing both the kinetics of the reaction and product consistency achieved at any given time.

Dimple Jacketed Pressure Vessels, Conventional Jacketed Pressure Vessels, Half-Pipe Jacketed Pressure Vessels, SS Jacketed Tank, Stainless Steel Jacketed Reactor, Enhancing Jacketed Reactors, 5l Jacketed Stainless Steel Reactor, Inoculum Reactor.

At times, baffles are inserted within inner vessel wall sections to promote better mixing and heat transfer between different zones of the same substance undergoing treatment inside a jacketed reactor. Modern types of these devices may be designed with extensive instrumentation that can be used for monitoring various parameters such as pressure levels, temperatures or even speed during mixing processes taking place within them; this makes it possible to optimize such operations in real-time, thus ensuring that they fall within desired limits.

Jacketed reactors have a wide range of applications across different industries. In the pharmaceutical sector, they are used for the synthesis of active pharmaceutical ingredients (API), where temperature control is key to achieving high purity and yield. For example, the food industry employs jacketed reactors during pasteurization because specific temperatures must be maintained to ensure safety standards are met without compromising the nutritional value. Additionally, chemical reactions, including but not limited to polymerization, hydrogenations, crystallizations, etc., can only occur under controlled thermal conditions, which may only sometimes be achieved with this type of equipment.

JACKETED REACTOR SPECIFICATION

Capacity50 L TO 20,000 LITER
Chemical ReactorChemical Reactor , With Agitator , Jacketed & Limpet .
Reactor TypeBoth Dish End , Motor and Gear box , Inside Agitator for Mixing Material , Bottom discharge connection Vertical outer heating limpet and jacketed
Usage/ApplicationReaction , Mixing or Blending Row Material
Mixing MaterialChemicals / Oils / Lubricant / Liquid Syrup / Sugar Syrup / Wax Melting /Engine Oil
Material of ConstructionStainless Steel ,Mild Storage
OrientationVertical Orientation
ShapeRound
Tank DiameterAs Per Your Requirement
Electric HeaterSingle Phase or Three Phase
Temperature ControllerAutomatic or PLC Operated , Ph Indicator
Mixing Speed (RPM)Variable , Speed Up And Down As Per Requirement
Finishing TypeMatt Type ,Mirror Finishing
Heating and Cooling SystemYES
Temperatures Range30 TO 250 Degree
VacuumYes
Cooling CoilInternal Coil ,Outer Limpet , Outer Jacketed
OuterHeating coil or jacket
RestingLeg or Resting Lug

Application Industry

  • Pharmaceutical industry
  • Chemical industry
  • Food and beverages industry
  • Petro-chemical industry
  • Resins industry
  • Polymers industry
  • Coatings industry
  • Adhesives industry
  • Agricultural industry
  • General chemicals industry
  • Plastics industry
  • Rubber industry
  • Herbal Extractor
 
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